Packaging Machinery & Systems

Packaging Machinery & Systems

How to Choose a Stick Pack Machine

Updated October 2026

Ordering from lane count or a catalog speed can lock in the wrong dosing path and tooling. Define the product, finished pack, accepted output and site first, then keep a configuration only when the proposal evidence matches those inputs.

Catalog powder stick pack machine with narrow single-serve pack examples
Catalog equipment and pack examples for discussing a configuration; product-specific performance is agreed separately. Open full-size image

Catalog powder stick pack machine with narrow single-serve pack examples

A mismatched dosing unit or pack format can waste product and leave the machine unsuitable for your line. Compare configurations against your product behavior, dose, finished stick, film, required good output and plant conditions. Use the input tables, US site checks and supplier evidence matrix below to prepare your shortlist. Download the printable checklist to record your values and the items still open.

Quick Specs: what to bring to a stick pack comparison
InputTypical value or conditionWhy it matters
Product and doseBuyer description of flow, dust, viscosity or particles, plus target dose and toleranceShortlists auger dosing, pump dosing or a granule unit named for the project
Finished packBuyer drawing in mm: flat width and overall cut length, including end sealsNames the format the proposal has to cover
FilmBuyer film structure, sealing layer and reel drawingKeeps seal and tooling scope open until the sheet is attached
Good outputAccepted sticks in one agreed shift, with the minutes availableTurns a cycle rate into the plant target you will accept
ChangeoversFormats, batch sizes and how often they changeShows whether the final choice should wait for a change-part list
SiteActual voltage, phases, frequency, access, height and cleaning limitsChecks the proposal against the plant, not against a catalog nameplate alone
Downstream and cleaningDischarge, counting, grouping or cartoning, plus the cleaning methodSets the line boundary and the time that is not spent making sticks
On this page

What product and dose information shortlists the dosing path?

Material behavior shortlists the dosing path before lane count does. Powders in the published stick pack range are discussed with auger dosing. Liquids, gels and sauces are discussed with pump dosing. Granules need a dosing unit named for that product. A published configuration shows a route. It does not show that your recipe has been run.

Product inputs and the evidence that belongs with them
ProductWhat you write downWhat you ask the proposal to name
PowderFlow, dust, bridging, bulk density if you have measured it, target dose and the tolerance you will acceptAuger and screw tooling, feeding, agitation if proposed, and any dust control at the sealing area
GranuleParticle size, how freely the pieces flow, whether they break, target dose and toleranceThe dosing unit for this granule. Do not copy a powder auger or a liquid pump into the quote without a written scope
Liquid, gel or sauceViscosity at the filling temperature, particles, foaming, and target volume or weight with tolerancePump, nozzle, product supply, and any heating or anti-drip arrangement the proposal includes
Powder stick pack equipment alongside powder application and pack examples
Published powder configuration example. Supply your own product and film for the agreed evaluation. Open full-size image

Powder stick pack equipment alongside powder application and pack examples

Use the photograph as a catalog reference for a powder route, then separate it from a trial. The stick pack machines page is the family route for powders, granules and liquids. The powder stick pack and sachet guide lists the powder data that changes screw tooling and dust control. The liquid and sauce guide lists the liquid data that changes the pump and nozzle discussion. The published multi-lane powder stick configuration and the published energy gel stick configuration are route examples. Ask the proposal to say whether that dosing arrangement is the one offered for your product.

Confirm the dosing path on your own product before you treat a catalog configuration as the machine to order. If one frame is expected to run a powder and a liquid, ask for both dosing units in writing. A settings change does not turn an auger into a pump.

Which pack and film records does the proposal need?

Require a dimensioned drawing of the finished stick and a film specification before you compare proposals. Record flat finished width and overall cut length in millimeters, and include both end seals in the length. Film width does not follow from the flat width alone. The tooling drawing has to state the seal allowance.

Back view of a stick pack showing finished width, overall cut length, end seals and a back seal
Measure the finished stick width and overall cut length, including end seals. Schematic, not to scale; film width is confirmed from the tooling drawing. Open full-size image

Back view of a stick pack showing finished width, overall cut length, end seals and a back seal

On a roll-film stick machine the web is slit into lanes, formed into a tube, dosed, sealed along its length and at the ends, then cut. The back seal is the lengthwise seal. The end seals sit inside the overall cut length, between the outer cut edges. The figure is a schematic of that back view. It carries no sizes, and it is not a drawing of one LINEVO model.

  • Finished flat width, in mm, across the flat pack from edge to edge.
  • Overall cut length, in mm, from outer cut edge to outer cut edge, including both end seals.
  • End-seal length, if your quality plan measures the seal lands separately from the cut length.
  • Back-seal position, tear notch, cut pattern and the opening the user needs.
  • Film structure, sealing layer and thickness, from the film data sheet.
  • Reel width and reel diameter only when the film drawing or the tooling drawing states them.
  • Print registration, if the cut has to follow a printed mark.
  • Sample stick ID and film sample ID, so a later trial uses the same materials.

Send the finished-pack drawing with the film data sheet. Ask the supplier to specify the film needed for each lane, seal type and allowances, lane layout, trim and overall reel width in the tooling drawing. Leave reel width and seal settings unresolved until that drawing is agreed; the finished flat width alone cannot determine them.

How should you state accepted output and changeovers?

State the required good sticks per shift, available production minutes, format mix and downstream handling. For a trial, agree a separate observation window and count all finished sticks and rejects within it. Record each stop and its duration in minutes so everyone can see which interruptions the window includes.

Good sticks in an observation window equal the total finished sticks counted minus the rejected sticks counted in that same window. When every active lane releases one stick per cycle, active lanes multiplied by the actual accumulated cycles gives the formed count. Those actual cycles already reflect stopped time, so do not subtract it again. If you start from a running rate instead, multiply sticks per minute by actual running minutes to obtain a count, then subtract rejects. Keep any projection to a longer shift separate and state its assumptions.

Acceptance record: write the window before you compare speeds
RecordWhat to writeWhat it is not
Required good sticksThe count of accepted sticks and the shift or other window you agreeA catalog cycle rate copied into the cell
Available minutesDefine the shift window and planned breaks separately; record trial elapsed minutes and actual running minutesA full hour assumed when your shift does not provide one
Lanes and cyclesActive lanes and actual accumulated cycles during the observation window; label rates separately as cycles/minActual accumulated cycles already include the effect of stops; do not deduct stopped time from the resulting stick count
RejectsCount and reason inside the same windowA loss already hidden inside a single speed figure
StopsStop reason and duration in minutes: changeover, cleaning, film splice or fault; identify excluded breaksAn unspoken assumption that the machine runs without stops
Format mixEach stick size, typical batch size and how often the format changesOne lane count treated as enough for every format
DownstreamLoose discharge, counting, grouping or cartoning, and who supplies that unitWork treated as included because the stick machine makes the stick

Price and ownership boundaries are a separate comparison. Use the stick pack machine cost and quote-scope guide for that split, and keep this page on whether the configuration fits. If finished sticks must go into cartons, name that interface and read the cartoning machines scope as downstream equipment unless the proposal includes it.

Send the pack drawing, film specification, product and dose, required good output, changeover pattern and site notes through the project brief checklist. LINEVO uses those inputs to review the packaging route and reply with a configuration discussion or the missing information needed to continue. Where material behavior needs checking, the next step is an agreed sample-test plan; agree sample quantities and shipping details before sending materials. We reply within 24 hours.

What should a US plant confirm before ordering?

Confirm the plant you have against the supplier nameplate and installation drawing. Record actual voltage, phases and frequency, the access route, room height, maintenance space, utilities, cleaning limits and who installs and trains. These are inputs from your site. This page does not set an electrical standard and does not promise technicians in the United States.

Site readiness matrix for the plant that will receive the machine
CheckWhat to recordWho confirms it
Electrical supplyVoltage, phases and frequency at the machine position, plus the supplier nameplate and connection drawingPlant electrical staff, comparing the drawing with the supply that is actually there
Access and spaceDoor and route into the room, floor limits, footprint, clear height including the feeder, and maintenance clearancePlant layout, against the installation drawing rather than a catalog photograph
Cleaning and product riskDust, moisture, allergens or other handling limits, and the cleaning method the plant will usePlant quality or sanitation, as a requirement the proposal has to answer
UtilitiesCompressed air or other utilities only where the proposal requires them, and what the plant can supplyPlant utilities, matched to the proposal. Do not add a utility the proposal does not name
InterfacesUpstream product feed and downstream discharge, with a simple layoutPlant engineering and the supplier, on the same drawing
Installation and trainingSupplier, buyer or local contractor; language; who will operate and maintain the machine; remote or on siteThe proposal. Use the installation and training questions so the scope is explicit

The installation and training planning page is the list of site details, commissioning order and training roles to collect. Whether support is on site or remote, and any separate cost, is agreed for the project. If the nameplate and the plant supply differ, leave the order open until the quotation states the electrical configuration for your supply.

How do you compare supplier evidence?

Use the same evidence list for each supplier. Pending means the required evidence is missing; received means it is available but has not been approved; accepted means you have checked it against the condition in that row. Performance rows need records from your product and film under agreed conditions. Drawings, manuals and parts lists need a scope review rather than a production trial.

Supplier evidence matrix: pending, received or accepted
EvidenceRequired before reviewAccept when
Configuration and toolingThe proposal names the dosing path and the format tooling includedThat named scope matches your product, dose and stick drawing
Your materialsProduct, film and pack sample IDs are written on the recordThe result you accept used those IDs, not a substitute material
Dose toleranceYou and the supplier write the target, the tolerance and the measurement methodThe recorded doses sit inside that tolerance for the agreed sample
Good outputThe window, active lanes and cycles are on the same sheet as the stick countGood sticks meet the target for an observation window of the same duration; any shift projection lists assumptions and remains separate
Rejects and stopsThe sheet says which stops and rejects are inside the windowThe count includes them, with reasons, instead of a single speed line
Seal and openingThe check method is agreed: visual, hand, or a leak or drop check you specifyThe packs from your film pass that method
ChangeoverTasks, parts and the remaining manual work are listed for each formatYou can repeat the change with the people and time you actually have
CleaningAccess to product-contact parts and the change procedure are describedThe procedure fits the cleaning method your plant requires
ManualsThe proposal lists manuals, drawings and the languageThe set covers the configuration you are buying
Spare and change partsA named list is requested with the quotationThe list states what is included, what is optional and how later orders are placed

For example, a proposal that names the dosing unit and tooling moves Configuration and tooling to received. You can accept that row after checking the scope against your brief. Dose tolerance stays pending until its limits and measurement method are agreed, and its result is accepted only after the agreed trial. Approving the configuration documents does not approve performance.

Ask the quotation to name the spare and change parts in scope. The spare and change parts page explains what a later parts request needs from the nameplate and the parts list. It does not set a stock level or a delivery time for this order. If you want a check before shipment, ask the quotation to state whether that check runs your product and film and what is recorded. Agreeing the check is part of the project scope. It is not an automatic inclusion.

When this does not apply

Leave this path when the pack is not a narrow back-sealed stick made from roll film, or when you still lack a representative product and film. Premade pouches belong on the premade pouch filling machines route. Wide flat sachets belong on the sachet packing machines route. If formats will change often and the change parts are not named, defer the final choice until that list exists.

A short trial can confirm behavior within its recorded conditions, but it does not by itself establish sustained output over a full shift. Keep projections and the assumptions about stops, rejects and changeovers separate. If the pack route or production materials are undecided, settle them before accepting a configuration.

What do you fill in on the buying checklist?

Print the checklist and fill it by hand: your values, one column per supplier, and an owner for every item still open. Download the stick pack machine buying checklist (PDF, 10 October 2026). It is a buyer preparation form. It is not a certificate, and it is not a fixed acceptance standard.

  • Product, pack and production brief: recipe version, material behavior, dose and tolerance, flat width and overall cut length in mm, film specification, accepted sticks per shift, format mix and downstream handling. A blank means unresolved.
  • Site readiness: actual electrical supply, nameplate and drawing review, utilities the proposal requires, access and height, interfaces, cleaning, and who installs and trains.
  • Supplier columns: the same evidence rows for each supplier, marked received, pending or accepted, with the document or trial record attached.
  • Open items: the missing evidence, an owner, a due date and a decision to proceed, request evidence or defer.

The worksheet does not replace the quotation. It gives purchasing, production and the supplier the same blanks to fill. Keep the completed sheets with the drawing, the film data and the output record so a later reader can see what was still open on the day of the decision.

Questions buyers ask while shortlisting

What is a stick pack machine?

A stick pack machine forms a narrow back-sealed stick from roll film, doses the product, seals the ends and cuts the stick free. The stick pack machines page describes the published family. This guide starts once that pack is the one you intend to buy.

What are stick packs used for?

Stick packs provide single-serve portions of powders, granules and suitable pump-dosed liquids or gels. The published family lists these application routes; confirm the configuration for your product. Match the product on the powder stick pack and sachet guide or the liquid and sauce guide.

What are the options for a small stick pack machine?

Start with your required good sticks per shift and finished stick size, then ask the supplier to identify the appropriate lane count and frame. Single-lane or benchtop projects fall outside the currently published multi-lane series on the stick pack machines page. State that requirement explicitly rather than assuming a listed configuration covers it.

Which is the best packing machine?

The best fit is the configuration supported by evidence for your product, pack, required good output and plant conditions. Use the supplier evidence matrix to compare those requirements and resolve missing records before ordering.

What are the disadvantages of automatic packing?

Automatic packing still needs setup, cleaning, change parts, operator checks and planned stops. Those tasks can remove the expected gain when the product or the formats are not stable. Write them into the shift record before you treat a cycle rate as labor you no longer need.

Is there a printable PDF checklist for buying a stick pack machine?

Yes. The stick pack machine buying checklist is the printable PDF for this decision. Fill it by hand, keep a column per supplier, and assign an owner to each open item. It is one worksheet, not a second buying guide and not a certificate.

Method and sources

Reviewed 10 October 2026. Read the page in decision order: product and dose, finished stick and film, accepted output and changeovers, the plant, then supplier evidence. Mark each supplier row pending, received or accepted. A blank cell means the item is still unresolved, so leave it blank on the checklist rather than filling it from a catalog listing.

LINEVO pages consulted on 10 October 2026 are the stick pack machine family, the powder and liquid application guides, the published powder auger and energy-gel stick routes, sample testing, installation and training, spare parts, the project quotation page and the stick pack cost guide. These manufacturer pages define published routes and project preparation. Product-specific performance still requires the agreed trial record.

The measurement figure is a schematic of a back-sealed stick, not to scale. Its labels follow a general industry description of roll-film stick forming: the web is slit into lanes, formed around tubes, dosed, sealed lengthwise and at the ends, then cut. That description was published on 7 June 2017 and retrieved on 6 October 2026. Use it to see where to measure, and take the width and the length from your drawing. It is not a drawing of a LINEVO model, and it is not a source for a speed or a size.

Ask the quotation for any conformity document your plant requires, and do not treat this page as that document. Ask the supplier for the electrical configuration that matches your measured supply. Service location, remote or on-site support, and response terms belong in the proposal. Your recipe, tolerance, film, drawing, output, utilities and the supplier proposal stay blank until you attach them.

Send the completed brief

Send your product and dose requirements, pack drawing, film specification, good-output target, changeover pattern, site notes and downstream scope using the contact link below. LINEVO reviews the route and configuration inputs, then replies with the next configuration discussion or the information still needed. If product or film behavior needs verification, we discuss a sample-test plan. We reply within 24 hours.

What to send us

Send what you have and mark what is still undecided. We reply within 24 hours.

ItemWhy we need itExample format
Product and doseShortlists the dosing path and the tolerance the trial has to checkPowder, granule or liquid; flow, dust or viscosity; target dose and tolerance
Finished packNames the stick the format tooling has to makeDimensioned drawing in mm: flat width and overall cut length, including end seals
FilmDefines sealing and the reel the tooling drawing has to acceptFilm data sheet and a film sample ID; reel width only if the drawing states it
Accepted output and changeoversSets the window for good sticks and shows whether formats should waitGood sticks per shift, available minutes, formats and how often they change
SiteCompares the proposal with the plant that will receive the machineVoltage, phases, frequency, access, height, utilities and who installs and trains
Downstream and cleaningSets the line boundary and the cleaning work inside the shiftLoose discharge, counting, grouping or cartoning; cleaning method and product-contact limits